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The UK’s leading resin flooring specialist

A Guide to Chemical Resistant Flooring for Your Warehouse

When it comes to industrial flooring solutions, warehouses have unique needs. They’re the backbone of many industries and often necessitate storing and handling hazardous chemicals. While a standard concrete floor might seem sufficient, it leaves your operation exposed to substantial risk. 

Why chemical-resistant flooring matters 

A chemical spill can have far-reaching consequences, including damaged inventory, potential safety hazards, and costly repairs. Chemical-resistant flooring is engineered to withstand the corrosive nature of acids, alkalis, solvents, and oils. These substances can penetrate and degrade a standard concrete floor, leading to structural damage, unsightly stains, and potential safety breaches. 

Top Advantages of Epoxy Flooring

So, why is epoxy the smart choice for industrial flooring solutions? Here’s a breakdown:

Chemical Resistance

Industries like pharmaceuticals, chemical manufacturing, or even busy food processing plants understand one harsh truth: chemical spills are less a matter of “if” and more a matter of “when”. Epoxy flooring provides a unique level of protection in these environments. Its robust coating acts as a barrier against acids, solvents, oils, and more, preserving the floor’s integrity beneath. Picture it as a specialised shield protecting your warehouse floor from harm.

Durability

Picture the typical industrial floor: forklifts, heavy machinery, constant foot traffic…it takes a beating. Epoxy flooring thrives under these conditions. Its surface resists impact, scrapes, and general wear and tear that would quickly damage other floor types. This translates into a floor that stays functional year after year.

Seamless Installation

Unlike tile floors with grout lines that trap dirt, epoxy creates a single uninterrupted surface. This clean, smooth floor makes sanitation a breeze, especially important in food and pharmaceutical settings. Plus, a seamless floor looks more professional and modern.

Safety

Industrial workplaces know safety comes first. Epoxy flooring can contribute to a safer environment in several ways. Adding anti-slip textures helps prevent falls, while bright colours and patterns can mark walkways or hazardous zones.

Cost-Effectiveness

Epoxy flooring is a wise investment that pays off over time. Because of its durability, it needs fewer repairs and replacements, saving you money in the long run. It also requires minimal upkeep, meaning fewer cleaning chemicals and less time spent on maintenance. The cost savings become even more apparent when you factor in the reduced downtime caused by damaged floors.

Aesthetics

Forget the idea that industrial spaces have to look drab. Epoxy allows for a surprising range of colours, patterns, and even textures. You can customise the floor to reflect your company’s branding, creating a more visually appealing and welcoming environment.

Potential Drawbacks

While epoxy flooring offers numerous advantages for industrial spaces, it’s essential to consider a few potential downsides to ensure it’s the right fit for your specific needs:

Installation 

Epoxy application requires careful prep and curing time. While this extended downtime could put some off, this thorough approach ensures optimal adhesion and a durable floor that will serve you well for years to come. Consider it an investment in long-term performance, not merely an installation process.

Cost

While the initial cost of epoxy may seem higher than plain concrete, factor in the savings from its remarkable longevity. Reduced downtime due to damage, fewer repairs, and easier maintenance add up to significant value over time.

UV Sensitivity 

Some resin mixtures are prone to yellowing in high-UV areas. Opt for UV-resistant epoxy formulations for spaces with high sunlight exposure, or explore decorative options like coloured flakes or quartz to mask any subtle colour shifts. Let this guide your selection for the most visually durable floor.

Ideal Applications 

Epoxy Flooring

Epoxy flooring truly shines in industrial settings where heavy use, chemical exposure, and safety are paramount:

Manufacturing Facilities 

Production floors endure constant foot traffic, heavy equipment, and potential spills of various chemicals. Epoxy’s chemical resistance, durability, and customisability in terms of slip resistance make it a top contender for these demanding environments.

Food Processing

Hygiene is non-negotiable. Epoxy’s seamless, non-porous surface minimises bacteria and mould growth, making it easier to meet sanitation standards. Its resilience against frequent cleaning and exposure to food acids is essential.

Healthcare 

Similar to food processing, sterile environments are crucial. Epoxy provides the necessary cleanability, plus chemical resistance to the disinfectants and specialised chemicals these facilities use.

Warehouses and Distribution Centres 

Forklifts, dropped pallets, and constant movement demand a tough floor. Epoxy’s resistance to abrasion and impact damage is vital, with added options for marking traffic lanes or work zones with coloured epoxies.

Car Garages and Showrooms

These spaces see oil spills, harsh cleaners, and dropped tools. Epoxy protects the floor beneath while creating a professional, easy-to-clean surface perfect for showcasing vehicles.

Laboratories

Spilled chemicals are part of the job in labs. Epoxy’s broad-spectrum chemical resistance provides a robust layer of protection, minimising the chances of damage to the floor and subfloor.

Why Trust Impact Floors with Your Industrial Flooring Needs

Impact Floors isn’t just another flooring contractor; we’re invested in solving your unique challenges and delivering a floor that empowers your business to thrive, not just survive.

Expertise Born from Experience

We’ve spent years walking across countless industrial floors, observing the destruction that harsh chemicals can cause and understanding the grind of daily wear and tear that defines your work environment. This deep, hard-won knowledge doesn’t just live in textbooks; it fuels our solutions, which are tailored to the specific realities of your operations.

Premium Quality Products

We believe even the sturdiest floors are only as good as their foundation. That’s why we meticulously prepare surfaces and utilise only top-tier epoxy systems – the kind that handles chemical exposure without flinching and shrugs off the impact of heavy equipment.

Efficiency

Downtime isn’t just an inconvenience; it’s money lost. Our crews are masters of precision, combining speed with flawless execution to minimise disruption to your workflow. This process isn’t about rushing; it’s about respecting your time as much as we respect our own.

Tailored Solutions

We loathe cookie-cutter approaches. When you work with Impact Floors, we listen intently, analysing your facility’s specific needs. Only then do we recommend solutions that offer true value because, ultimately, your floor is an investment, not an expense.

Customer Focused

The most beautiful floor in the world doesn’t matter if the process leaves you frustrated. We prioritise responsive communication, transparency at every phase, and a genuine commitment to ensuring your satisfaction on installation day and for years to come.

The Impact Floors Difference

We’re not afraid to declare that we genuinely care about your facility’s success. This passion, combined with our expertise and relentless pursuit of quality, sets us apart. Discover the difference for yourself—contact us today, and let’s transform your floor into a powerful foundation for your business’s future.

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