Resin Concrete Floor Repair Specialists

Industrial and commercial concrete floors endure heavy loads and constant operational stress. Over time, even the most durable floors develop cracks, surface damage, and structural deterioration. Professional resin concrete floor repair restores floor integrity, eliminates safety hazards and extends service life for warehouses, factories, food production sites and commercial facilities across the UK.

Damaged concrete floors create real operational and safety risks:

Trip hazards	Forklift instability	Workplace injuries
Accelerated wear on wheels & machinery	Compromised hygiene	Moisture ingress

At Impact Flooring, we provide structural interventions to rebuild damaged areas, reinforce weak points and restore the floor’s ability to handle heavy loads, traffic, and cleaning regimes. The resin chemically bonds to the existing concrete substrate for a permanent repair that won’t fail under pressure. Early concrete floor epoxy repair stops minor damage from becoming major structural failure (preventing exponentially higher costs down the line).

When Concrete Repair Is Needed

You’ll know your concrete floor needs professional attention when you see these warning signs:

• Cracking and spalling – when the surface layer breaks away, exposing aggregate and creating rough, uneven patches
• Pitting and erosion – worn channels that collect debris
• Delamination – where the surface layer separates from the substrate
• Moisture ingress – which causes subsurface deterioration and soft, crumbling concrete
• Damaged joints – create impact points that spread cracking across the slab
• Uneven or sunken area – creating dips and uneven sections that destabilise machinery and forklifts
• Dusting – concrete dust that contaminates products (health & safety issue in food production and pharmaceutical environments).

In most cases, resin concrete floor repair avoids the need for a full slab replacement, provided repairs are carried out before the damage becomes structural across large areas. Resin-based repairs seal the substrate, stabilise movement, and protect the concrete beneath. Speak to our team to assess your floor and plan a targeted repair.

The Benefits of Professional Resin and Epoxy Concrete Repair

High structural strength Resin systems chemically bond with concrete, creating a monolithic repair that outperforms the original substrate.	Improved durability Resin concrete repairs are resistant to abrasion, chemical spills, and heavy industrial traffic and impacts.
Hygiene compliance Resin is seamless, non-porous, and impermeable, making it easy to clean (no joints where bacteria can grow).	Better performance under load Resin provides a smooth, stable surface for forklifts, pallets, racking systems and machinery.
Minimal disruption Fast-curing epoxy/polyurethane resin systems allow rapid return to service, minimising downtime.	Long service life Resin repairs last 10-20 years under normal industrial use (no long-term maintenance or premature replacement costs).

How Resin Concrete Floor Repairs Are Installed

Concrete repairs must be tailored to the damage, environment, and operational demands of the site:

• Resin mortars rebuild load-bearing areas and fill deep holes or surface cracks to restore surface integrity
• Epoxy fillers seal deep cracks and prevent further deterioration
• Joint stabilisation systems restore movement joints that have crumbled or failed
• Edge repairs prevent the progressive crumbling that occurs around joints, loading docks, and doorways
• Where surfaces are uneven or degraded across wider areas, a concrete floor epoxy repair coating is applied to create a uniform, seamless finish that resists future damage
• Self-levelling epoxy formulations flow to eliminate dips and irregularities before curing to a hard, durable finish.

Why Choose Impact Flooring for Concrete Repair?

• Our in-house team has specialist experience in industrial and commercial environments
• We manage substrate assessment, surface preparation, installation and quality control directly – no subcontractors
• Every aspect of your project receives dedicated attention from trained professionals backed by ISO 9001 and ISO 14001 accreditation
• Our FeRFA membership demonstrates a commitment to industry best practices and our ongoing professional development
• Repairs are planned around your work schedule, using rapid-curing systems, flexible scheduling, and phased installation to reduce disruption wherever possible.

Where Concrete Repair Is Most Effective

Resin concrete floor repair is particularly effective in heavy-duty industrial sectors where floors are subjected to constant loading and impact, as well as in commercial settings and regulated facilities (such as healthcare facilities with strict hygiene standards).

Factories	Engineering plants	Warehousing operations
Logistics hubs	Automotive workshops	Fabrication hubs
Food production	Pharmaceuticals	Healthcare
Laboratories	Retail outlets	Educational institutions
Public buildings	Showrooms	Aerospace facilities

Our Concrete Repair Process

Book a Concrete Repair Consultation

Damaged concrete floors create operational risks and escalating costs. If your floor is cracking or breaking down, early repair can prevent further deterioration. We provide targeted resin concrete floor repair solutions designed around your site’s specific needs. Our team will assess your floor condition, identify appropriate repair methods and provide clear recommendations based on 24+ years of experience with industrial and commercial resin flooring systems. Protect your facility, your people and your investment. Contact Impact Flooring today.

Frequently Asked Questions

Can damaged concrete be repaired without replacing the entire floor?

Yes. A targeted resin repair deals with damaged areas (leaving sound areas intact) – eliminating the cost and disruption of complete replacement.

How long do concrete repairs take, and will they disrupt operations?

We phase installation around your operations, keeping most of your facility running while repairs proceed in sections. We work to minimise operational impact and restore floor access within hours of completion. Most projects are completed within days (or even overnight using fast-curing resin).

Why repair a concrete floor with resin?

Resin systems bond chemically with the concrete substrate, creating a new surface that matches or exceeds the original concrete’s compressive and tensile strength.